DFM begins when geometry starts locking process choices.
2026
Client
BrahmWorks Insights

The Challenge
Design for manufacturing should begin when you choose a process class and a part split. That is architecture, not the week a toolmaker is asked for a quote.
Most teams start too late. They treat DFM as a gate in front of steel, then discover that the enclosure split, the boss pattern and the cosmetic faces are already promises to industrial design or to a customer.
When DFM Begins
What we did
Industry
DFM and manufacturing
Description
This Insights guide explains When DFM Begins for founders and engineering teams building hardware that must be manufactured, tested, and handed off. Most teams start too late. They treat DFM as a gate in front of steel, then discover that the enclosure split, the boss pattern and the cosmetic faces are already promises to industrial design or to a customer. It also covers what belongs at architecture; what belongs at detail, and what belongs with the supplier; starting too early is also a mistake.




The Outcome
Process class and part split are chosen, and written, before cosmetic sign-off. Every side hole, hook and port is marked as in-draw, a slide, or a separate part. User-opened joints are known, because they force a reclosable design.
“Design for manufacturing should begin when you choose a process class and a part split.”
BrahmWorksHardware practice note
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